Stereolithography
Stereolighography was the first and is now the most widely used Additive Layer Manufacturing technology. Developed by 3D Systems Inc. in the mid-to-late Eighties. The process is used to fabricate structures through the laser curing of a photopolymer resin. An ultraviolet (UV) laser traces the part slice data on to a layer of resin causing it to cure and solidify.
Most SLA systems will have strong similarities, differences between systems can usually be catgorised under the following headings.
- Build materials
- Build envelope (machine capacity)
- Layer thickness (resolution)
- Laser Power
December 4th, 2007 at 4:38 pm
Stereolithography is a common rapid manufacturing and rapid prototyping technology for producing parts with high accuracy and good surface finish. A device that performs stereolithography is called an SLA or Stereolithography Apparatus.
Stereolithography is an additive fabrication process utilizing a vat of liquid UV-curable photopolymer “resin” and a UV laser to build parts a layer at a time. On each layer, the laser beam traces a part cross-section pattern on the surface of the liquid resin. Exposure to the UV laser light cures, or, solidifies the pattern traced on the resin and adheres it to the layer below.
After a pattern has been traced, the SLA’s elevator platform descends by a single layer thickness, typically 0.05 mm to 0.15 mm (0.002″ to 0.006″). Then, a resin-filled blade sweeps across the part cross section, re-coating it with fresh material. On this new liquid surface the subsequent layer pattern is traced, adhering to the previous layer. A complete 3-D part is formed by this process. After building, parts are cleaned of excess resin by immersion in a chemical bath and then cured in a UV oven.
Stereolithography requires the use of support structures to attach the part to the elevator platform and to prevent certain geometry from not only deflecting due to gravity, but to also accurately hold the 2-D cross sections in place such that they resist lateral pressure from the re-coater blade. Supports are generated automatically during the preparation of 3-D CAD models for use on the stereolithography machine, although they may be manipulated manually. Supports must be removed from the finished product manually; this is not true for all rapid prototyping technologies.